Description
Product Introduction
The All-in-one Automated Clear Aligner Machine HBL-YTJ-01 is a compact automated production machine designed for the dental orthodontic industry. It integrates three key processing modules—thermoforming, laser marking and CNC trimming—into one system to support an automated workflow from film sheet to finished clear aligner.
Designed for small-batch and multiple-variety production, the system provides an integrated alternative between compact automated equipment and higher-capacity production lines. Its space-saving structure is intended for small clear aligner workshops, dental laboratories and small to medium manufacturers that require a high level of automation within limited floor space.
The machine works with film sheets with a diameter of 125 mm. By integrating multiple production functions into one unit, the system can reduce the need for separate machines and manual handling throughout the production process.
Key Product Features
Integrated Full-Workflow Automation
HBL-YTJ-01 combines thermoforming, laser marking and CNC trimming in a single machine. The integrated configuration supports an automated workflow from film sheet processing through to finished clear aligner production.
This all-in-one design reduces the need to transfer workpieces between multiple separate machines and supports a more streamlined production process.
Compact and Space-Saving Design
The machine uses a compact framework that integrates the required processing modules into one unit. Compared with production lines composed of multiple individual machines, the integrated configuration helps reduce floor-space requirements.
The compact design is particularly suitable for small clear aligner workshops and dental labs where available production space is limited.
High-Precision 6-Axis Robotic Control
The automatic trimming system is equipped with an ABB 6-axis robot. The robotic system provides positioning accuracy of 0.02 mm and supports synchronized movement during automated trimming.
The 6-axis configuration is designed for trimming complex, irregular and curved aligners with consistent robotic movement.
Efficient Working Speed
The integrated system has a working speed of 45 seconds per piece. This configuration is intended for small-batch and multiple-variety production, supporting automated processing while reducing the need for manual operations.
According to the provided product data, the integrated machine can improve efficiency by 40% compared with scattered machines.
Integrated Laser Marking
The laser marking module is incorporated directly into the automated system. It uses a water chiller for cooling and provides a repetition accuracy of 0.01 mm with a scanning area of 180 × 180 mm.
Automated CNC Trimming
The trimming module uses a 6-axis ABB robot together with an 800 W spindle. The spindle rotation speed is less than 40,000 r/min and uses water-chiller heat dissipation.
Product Specifications
| Item | Specification |
|---|---|
| Product Model | HBL-YTJ-01 |
| Product Type | All-in-one Automated Clear Aligner Machine |
| Industry | Dental Orthodontic |
| Processing Functions | Thermoforming, Laser Marking, CNC Trimming |
| Film Sheet Diameter | 125 mm |
| Working Speed | 45 s/pcs |
| Machine Design | Compact, integrated structure |
| Trimming Robot | ABB 6-axis robot |
| Laser Cooling | Water chiller |
Laser Marking Module
| Parameter | Specification |
|---|---|
| Module | Laser Marking |
| Input Power | 220 V |
| Cooling Mode | Water chiller |
| Repetition Accuracy | 0.01 mm |
| Scanning Area | 180 × 180 mm |
The laser marking module is integrated into the production system to support automated marking within the clear aligner workflow.
Visual Recognition System
The machine incorporates a visual recognition system for automated production operations.
| Parameter | Specification |
|---|---|
| Brand | Hikvision |
| Camera Parameter | MV-CA060 |
| Lens Parameter | MVL-HF0624M |
| Vision Software | VisionMaster |
The visual recognition configuration works together with the automated equipment to support the machine's processing workflow.
Automatic Trimming System
The automatic trimming system uses a 6-axis ABB robot for automated movement and trimming operations.
| Parameter | Specification |
|---|---|
| Robot Brand | ABB |
| Robot Model | IRB1200-7/0.7 |
| Payload | 7 kg |
| Robot Weight | 54 kg |
| Arm Span | 703 mm |
| Positioning Accuracy | 0.02 mm |
| Robot Power | 0.39 kW |
The 6-axis robot provides the movement required for automated trimming of clear aligners with different shapes and curved profiles.
Spindle Specifications
| Parameter | Specification |
|---|---|
| Spindle Power | 800 W |
| Rotation Speed | <40,000 r/min |
| Heat Dissipation | Water chiller |
The spindle is used for the CNC trimming process and is configured with water-chiller heat dissipation.
Production Workflow
The integrated machine brings multiple processing stages into one automated equipment platform:
-
Film Sheet Loading
The system works with film sheets with a diameter of 125 mm. -
Thermoforming
The thermoforming module processes the film sheet as part of the clear aligner production workflow. -
Laser Marking
The integrated laser marking module performs the required marking operation. -
CNC Trimming
The automated trimming system uses the ABB 6-axis robot and spindle for automated trimming. -
Finished Aligner Output
The integrated workflow supports processing from film sheet to finished clear aligner.
Benefits for Small-Batch Production
Reduced Equipment Footprint
Integrating thermoforming, laser marking and CNC trimming into one machine can reduce the floor space required compared with separate equipment arrangements.
Reduced Manual Operations
The automated workflow reduces manual intervention between different processing stages, helping streamline production operations.
Suitable for Multiple Varieties
With a working speed of 45 s/pcs, the system is designed for small-batch and multiple-variety production requirements.
Integrated Processing
The combination of thermoforming, laser marking and trimming allows several key production processes to be handled within one equipment system.
Automated Precision Trimming
The ABB 6-axis robot provides 0.02 mm positioning accuracy for the automated trimming system.
Application
The All-in-one Automated Clear Aligner Machine HBL-YTJ-01 is designed for automated clear aligner production in the dental orthodontic industry.
It is suitable for production environments such as:
-
Clear aligner workshops
-
Dental laboratories
-
Small to medium clear aligner manufacturers
-
Small-batch orthodontic production
-
Multiple-variety clear aligner production
The compact configuration makes the machine suitable for production environments where space and automation requirements need to be balanced.
Integrated System Configuration
The main functions of the machine are integrated into a single production platform:
-
Thermoforming module
-
Laser marking module
-
CNC trimming module
-
Hikvision visual recognition system
-
ABB 6-axis robotic trimming system
-
High-speed spindle
-
Water-chiller cooling system
This integrated configuration provides a compact equipment solution for automated clear aligner production.
B2B Equipment Selection Considerations
For buyers evaluating automated clear aligner production equipment, key factors include machine footprint, production speed, automation level, trimming precision, film sheet compatibility and integration of multiple processing stages.
The HBL-YTJ-01 combines these functions within one compact system, making it an option for buyers seeking an integrated automated solution for small-batch and multiple-variety clear aligner production.
ConverSight Technology Limited provides the All-in-one Automated Clear Aligner Machine HBL-YTJ-01 with integrated thermoforming, laser marking and CNC trimming functions for automated dental orthodontic production.
Product Summary
HBL-YTJ-01 integrates thermoforming, laser marking and CNC trimming for compact 45s/pcs clear aligner production.
